In today’s competitive logistics environment, rising freight costs and warehouse space pressure are forcing businesses to rethink their packaging systems. For distributors, retailers, agricultural suppliers, and industrial manufacturers across Australia and the United States, reducing empty return volume has become a critical cost-saving strategy.

Our stack and nest plastic crates offer a smart, proven solution — helping companies cut empty transport volume by up to 70% while maintaining strong load performance and long service life.

The Problem: High Empty Return Costs

Traditional rigid containers occupy the same volume whether full or empty. For businesses operating closed-loop logistics systems, this results in:

• High reverse freight costs

• Inefficient container loading

• Wasted warehouse space

• Increased storage expenses

When multiplied across hundreds or thousands of units, these hidden costs significantly impact profitability.

The Solution: Intelligent Stack and Nest Plastic Crates

Our stack and nest plastic crates (600×395×300mm) are engineered with a 180° rotating design that allows two working modes:

1️⃣ Stacking Mode (Loaded Condition)

When turned in stacking direction, the crates securely interlock and support stable vertical stacking.

• Load Capacity: ≤25kg

• Stacking Capacity: ≤100kg

• Durable PP material

• Reinforced stacking rim

This ensures safety and reliability during warehouse storage and long-distance transport.

2️⃣ Nesting Mode (Empty Condition)

Simply rotate the crate 180 degrees, and it becomes a nesting plastic crate, partially fitting into another crate.

• Nested Height: 60mm

• Up to 70% space reduction

• Higher container loading efficiency

• Lower reverse freight costs

This dual-function design makes the stack and nest plastic crate ideal for high-turnover logistics systems.

Designed for US and Australian Supply Chains

With an external dimension of 600×395×300mm and internal size of 560×360×265mm, this nesting plastic crate fits standard pallet systems and warehouse layouts used in:

• Supermarket distribution centers

• Agricultural produce transport

• Retail replenishment systems

• Industrial parts handling

• E-commerce fulfillment operations

Container loading efficiency is optimized for export:

• 20’GP: 1600 pcs

• 40’GP: 3500 pcs

For importers and distributors in the US and Australia, this directly reduces per-unit freight cost.

Durable, Reusable, and Sustainable

Manufactured from high-quality PP (Polypropylene), our stack and nest plastic crates are:

• Impact resistant

• Moisture and chemical resistant

• Long-lasting and reusable

• Fully recyclable

Compared to single-use cartons, nesting plastic crates offer a lower total cost of ownership and support sustainable supply chain practices.

Why Businesses Are Switching to Stack and Nest Plastic Crates

✔ Reduce empty transport volume by up to 70%
✔ Lower reverse logistics cost
✔ Improve warehouse space utilization
✔ Increase container loading efficiency
✔ Strong stacking performance up to 100kg
✔ Reliable performance in high-frequency operations

For companies focused on operational efficiency and cost control, investing in stack and nest plastic crates is no longer optional — it is a strategic advantage.

Ready to Optimize Your Logistics System?

If you are looking for a reliable supplier of industrial-grade stack and nest plastic crates for the US or Australian market, our team is ready to support your project with:

• Custom color options (Blue / Green / Grey)

• OEM branding support

• Bulk export supply

• Competitive pricing

Contact us today to request a quotation and discover how our nesting plastic crate solution can reduce your transport costs and improve your supply chain efficiency.